High Temperature Aluminum Extrusion Felt Manufacturers In India
Premier Belting Solutions is leading high temperature aluminum extrusion felt manufacturers in India is a foremost industrial belt and component maker of precision industrial belts and components. Our dedication to quality implies that each product meets peak performance levels, minimizing downtime and maximizing efficiency for your business. Rely on our industry with accuracy that propels your company.
High Temperature Aluminum Extrusion Felt Suppliers In India
Being as high temperature aluminum extrusion felt suppliers in India. It is not an extruding material transfer belt, but very specialized felt that gets utilized during the process of molding hot aluminum. Aluminum is rather hot when it's being extruded (passed through a die to give it a shape). This felt is specifically meant to be capable of withstanding very high temperature demands and carrying or conveying the hot aluminum softly without scratching or warping it. It's a cushion shielding it in this stressful production.
Types of High-Temperature Aluminum Extrusion Felt
Being as leading high temperature aluminum extrusion felt manufacturers in India, it has different types as follow.
- Nomex Felt: Demonstrates good heat and wear resistance, application where there is moderate friction and heat.
- Polyester Felt: Heat Resistant Felt In Aluminum Extrusion Industry be applied on the cold side of the extrusion line since it provides no temperature resistance but is effective as a cushioning material.
- Graphite Felt: Utilized in extremely specialized use where thermal conductivity and lubrication are of utmost importance, such as in extremely specialized transfer systems.
- PBO Felt: Highest heat resistance, Heat-Resistant Felt For Aluminum Extrusion most widely used during the earliest part of the extrusion process where temperature is paramount.
- Kevlar Felt: Demonstrates good heat resistance and good tensile strength, application on a transfer table and front leading cooling surfaces.
Technical Specification of High-Temperature Aluminum Extrusion Felt:
We have added below a technical sheet of high temperature aluminum extrusion felt in India that provides more technical information such as:
| Feature/Specification | Details |
|---|---|
| Primary Materials & Max. Temp. | PBO (600°C), Kevlar (480°C), Nomex (280°C), Polyester (180°C) |
| Common Forms | Roller Covers, Flat Pads, Endless Belts, Stretcher Jaws |
| Typical Thickness | 4 mm - 15 mm+ |
| Fiber Construction | Needle-Punched Felts, Woven Base Fabrics |
| Density | Medium to High (0.25 - 0.50 g/cm3) |
| Abrasion Resistance | Excellent (PBO > Kevlar > Nomex) |
| Chemical Resistance | Good (lubricants, coolants) |
| Thermal Conductivity | Low (Insulating) |
| Surface Properties | Smooth, Non-Marking, Non-Stick |
| Fiber Shedding | Minimal |
| Advantages | Prevents surface defects, high temp capability, long lifespan, energy efficient |
| Challenges | High cost (PBO), precise fiber selection per zone |
| Applications | Aluminum Extrusion Plants (all handling stages) |
Why to Choose High-Temperature Aluminum Extrusion Felt?
Quality being our top priority, we create fewer defects and longer life products with significant cost savings to your business. Experience more heat resistance and protection so that your aluminium profiles remain in good condition from start to finish. Choose our high-temperature aluminum extrusion felt for added strength and enhanced performance, crafted to be better than industry standard. We provide custom solutions to fit your own extrusion needs, ensuring best fit and performance for enhanced performance.
Features and Benefits of High-Temperature Aluminum Extrusion Felt:
As high temperature aluminum extrusion felt suppliers in India, different benefits are served for quality and efficacy purposes as follow.
- Increased Production Efficiency: Removes downtime caused by material handling issues and surface damage. Smooth processing means rapid processing and greater volume of product output. Heat Resistant Felt means higher plant productivity and profitability on an overall basis.
- Extended Equipment Life: Saves sensitive rollers and equipment from direct exposure to hot aluminum, lowering wear and tear. Cost-effective to service and allows for extended life of expensive equipment. It plays a key role in long-term operational viability.
- Substantial Cost Savings: Minimizes the amount of rework and scrap, leading to considerable cost savings in labor and material. Indirectly, by being responsible for the provision of improved product quality and efficiency, it affects a healthier bottom line.
- Best Surface Protection: Prevents denting, scratching, and any other surface imperfections in aluminum profiles. This leads to a better-quality finished product, and less rework or scrap. It directly translates to better product appearance and market value.
- Increased Thermal Insulation: Provides a good insulation against a sudden change in temperature and therefore limits thermal shock to the aluminum. Structural integrity of the profiles is maintained, and warping or distortion is averted. Homogeneous cooling ensures uniformity in the product properties.
Applications of High-Temperature Aluminum Extrusion Felt:
Serve as high temperature aluminum extrusion felt manufacturers in India, it is applicable in different tables which has given below.
- Cooling Beds: Offer support to aluminum profiles during controlled cooling subsequent to extrusion. In India, this prevents direct metal chill plate contact, thus negating thermal shock and distortion. Offers uniform cooling for optimum material properties.
- Saw Tables: Used to support aluminum profiles when sawing. The felt provides a tough, non-abrasive surface to prevent damage when sawing. Offers clean cuts without damage to the profile finish.
- Extrusion Press Run-out Tables: Used once after the die, these tables support hot extruded profiles as they come out. The felt is for surface protection and is used to first cool as the aluminum makes its way down. This is extremely important for profile integrity from the beginning.
- Transfer Tables: Permit hot aluminum profiles to be transferred from one line section to the next. The felt will provide a soft, scratch-free transfer, keeping the delicate surface in transfers. This is a key application for continuous material flow.
- Aging Oven Racks/Spacers: Employed in aging ovens to space and support aluminum profiles during heat treatment. The felt is marring-resistant and high-temperature, but has enough airflow for regular aging.
Premier Belting Solution is the well-known high temperature aluminum extrusion felt manufacturers in India as well as outstanding high temperature aluminum extrusion felt suppliers in India. From cutting the defects and wastage, extending the life of the machinery, and maximizing productivity, getting the right investment in high-temperature felt leads to quality products as well as fantastic cost advantages. It is the recipe for success at excellence in aluminum profile production, it is the necessity of modern aluminum extrusion. Square Aluminum Extrusion Profile Industrial Use resistance characteristics against high-temperature, surface protection, and operating efficiency make it a necessity.Contact us today
FAQs:
A specialized non-woven felt (PBO, Kevlar, Nomex, Polyester) designed to handle and protect hot aluminum profiles (up to 600°C) without scratching them.
Protects soft, hot aluminum from damage, ensures controlled cooling, and prevents surface defects as profiles exit the press.
Regular cleaning, proper storage, avoiding mechanical damage, correct installation, and proactive replacement of worn felt.
Specialized industrial felt suppliers, best platform like premier belting solutions.
