High Temperature Aluminum Extrusion Felt Manufacturers In Pune

Premier Belting Solutions is leading high temperature aluminum extrusion felt manufacturers in Pune with a particular focus on processing a range of textile-reinforced belts. Based in India, the company offers essential belting solutions to industries like mining, power, and manufacturing. Pioneering in pursuit of engineering excellence and solid product design, it offers class-leading and efficient material transport systems to customers.

Being as high temperature aluminum extrusion felt suppliers in Pune. This is not an addition, it's an investment in higher quality, higher efficiency, and a substantial cost savings. Learn how this high-temperature felt is the primary protective layer, safeguarding your products from scratches, dents, and thermal shock in the sensitive extrusion process. From initial handling to final cool-down, high-temperature felt holds your products to our original finish, to the most demanding industry standards. Step into a world where performance and accuracy come together and elevate your aluminum extrusion process from better to best.

Types of High-Temperature Aluminum Extrusion Felt

Being as leading high temperature aluminum extrusion felt manufacturers in Pune, it has different types as follow.

  1. PBO Felt: Highest heat resistance, Heat-Resistant Felt For Aluminum Extrusion most widely used during the earliest part of the extrusion process where temperature is paramount.
  2. Kevlar Felt: Demonstrates good heat resistance and good tensile strength, application on a transfer table and front leading cooling surfaces.
  3. Nomex Felt: Demonstrates good heat and wear resistance, application where there is moderate friction and heat.
  4. Polyester Felt: Heat Resistant Felt In Aluminum Extrusion Industry be applied on the cold side of the extrusion line since it provides no temperature resistance but is effective as a cushioning material.
  5. Graphite Felt: Utilized in extremely specialized use where thermal conductivity and lubrication are of utmost importance, such as in extremely specialized transfer systems.

Technical Specification of High-Temperature Aluminum Extrusion Felt:

We have added below a technical sheet of high temperature aluminum extrusion felt in Pune that provides more technical information such as:

Feature/Specification Details
Primary Materials & Max. Temp. PBO (600°C), Kevlar (480°C), Nomex (280°C), Polyester (180°C)
Common Forms Roller Covers, Flat Pads, Endless Belts, Stretcher Jaws
Typical Thickness 4 mm - 15 mm+
Fiber Construction Needle-Punched Felts, Woven Base Fabrics
Density Medium to High (0.25 - 0.50 g/cm³)
Abrasion Resistance Excellent (PBO > Kevlar > Nomex)
Chemical Resistance Good (lubricants, coolants)
Thermal Conductivity Low (Insulating)
Surface Properties Smooth, Non-Marking, Non-Stick
Fiber Shedding Minimal
Advantages Prevents surface defects, high temp capability, long lifespan, energy efficient
Challenges High cost (PBO), precise fiber selection per zone
Applications Aluminum Extrusion Plants (all handling stages)

Why to Choose High-Temperature Aluminum Extrusion Felt?

Choose our high-temperature aluminum extrusion felt for added strength and enhanced performance, crafted to be better than industry standard. We provide custom solutions to fit your own extrusion needs, ensuring best fit and performance for enhanced performance. Quality being our top priority, we create fewer defects and longer life products with significant cost savings to your business. Experience more heat resistance and protection so that your aluminium profiles remain in good condition from start to finish.

Applications of High Temperature Aluminum Extrusion Felts:

As high temperature aluminum extrusion felt suppliers in Pune, different benefits are served for quality and efficacy purposes as follow.

  1. Best Surface Protection: Prevents denting, scratching, and any other surface imperfections in aluminum profiles. This leads to a better-quality finished product, and less rework or scrap. It directly translates to better product appearance and market value.
  2. Increased Thermal Insulation: Provides good insulation against a sudden change in temperature and therefore limits thermal shock to the aluminum. Structural integrity of the profiles is maintained, and warping or distortion is averted. Homogeneous cooling ensures uniformity in the product properties.
  3. Increased Production Efficiency: Removes downtime caused by material handling issues and surface damage. Smooth processing means rapid processing and greater volume of product output. Heat Resistant Felt means higher plant productivity and profitability on an overall basis.
  4. Extended Equipment Life: Saves sensitive rollers and equipment from direct exposure to hot aluminum, lowering wear and tear. Cost-effective to service and allows for extended life of expensive equipment. It plays a key role in long-term operational viability.
  5. Substantial Cost Savings: Minimizes the amount of rework and scrap, leading to considerable cost savings in labor and material. Indirectly, by being responsible for the provision of improved product quality and efficiency, it affects a healthier bottom line.

Applications of High-Temperature Aluminum Extrusion Felt:

Serve as high temperature aluminum extrusion felt manufacturers in Pune, it is applicable in different tables which as given below.

  1. Extrusion Press Run-out Tables: Used once after the die, the tables support hot extruded profiles as We come out. The felt is for surface protection and is used to first cool as the aluminum makes its way down. It's extremely important to profile integrity from the beginning.
  2. Transfer Tables: Permit hot aluminum profiles to be transferred from one line section to the next. The felt will provide a soft scratch-free transfer, keeping the delicate surface in transfers. This is a key application for continuous material flow.
  3. Cooling Beds: Offer support to the aluminum profiles during controlled cooling subsequent to extrusion. Aluminium Extrusions In Pune prevents direct metal chill plate contact, thus negating thermal shock and distortion. Offers uniform cooling for optimum material properties.
  4. Saw Tables: Used to support aluminum profiles when sawing. The felt provides a tough, non-abrasive surface to prevent damage when sawing. Offers clean cuts without damage to the profile finish.
  5. Aging Oven Racks/Spacers: Employed in aging ovens to space and support aluminum profiles during heat treatment. The felt is marring-resistant and high-temperature, but has enough air flow for regular aging.

Premier belting Solution is the well-known high temperature aluminum extrusion felt manufacturers in Pune as well as outstanding high temperature aluminum extrusion felt suppliers in Pune it is the necessity of modern aluminum extrusion. Square Aluminum Extrusion Profile Industrial Use resistance characteristics against high-temperature, surface protection, and operating efficiency make it a necessity. From cutting the defects and wastage, extending the life of the machinery, and maximizing productivity, getting the right investment in high-temperature felt leads to quality products as well as fantastic cost advantages. It is the recipe for success at excellence in aluminum profile production.

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